Engineered & Built in Breeding, Kentucky
RM
Rocky Mountain PLC & Automation
Precision Liquid Filling

Complete Bottling
Solutions

Industry-leading tabletop filling systems with ±0.5% accuracy. From pharmaceutical vials to gallon containers, our Matrix platform delivers laboratory precision at production speeds.

Product Line

Choose Your
Matrix Filler

Six specialized filling systems designed for different applications, viscosities, and production volumes.

Original Matrix Filler

The foundation of precision filling. Handles water-thin to medium viscosity liquids with servo-driven accuracy.

Accuracy: ±0.5%
Speed: Up to 3000 bph
Starting at: $6,780
Configure

Syringe/Pipette Filler

Ultra-precise filling for cartridges, vials, and small containers. Perfect for pharmaceuticals and essential oils.

Fill Range: 0.05ml - 10ml
Accuracy: ±0.5%
Starting at: $7,780
Configure

HighLo Matrix Filler

Handles thick creams, lotions, and pastes. High-volume stainless steel funnels with powerful positive displacement pumps.

Viscosity: Up to 100,000 cps
Tank Size: 30 L
Starting at: $10,800
Configure

Micro Dosing Filler

Sub-4ml precision for expensive actives and small batches. Heated lines and ultra-low dead volume design.

Fill Range: 0.5ml - 4ml
Accuracy: ±0.5%
Starting at: $10,800
Configure

Ingredient Filling Matrix

Multi-liquid simultaneous filling. Perfect for layered products, custom blends, and multi-phase formulations.

Pumps: Up to 6 independent
Accuracy: ±0.5%
Starting at: $10,800
Configure

Matrix Filler XL

Large format filling for 16oz, 32oz, liters, and gallons. Same precision, scaled for bigger containers.

Fill Range: 16oz - 5 gal
Platform: 12"x29"
Starting at: $10,800
Configure
Technical Specifications

Built for
Performance

Platform Options

12" × 12" Platform $6,780 base
12" × 29" Platform $10,800 base

• Custom trays for any bottle shape

• Limit switches ensure identical positioning

• Tool-less changeover in under 5 minutes

Pump Technologies

Peristaltic Pumps

Flow rates: 50-5000 ml/min

Perfect for shear-sensitive, pharmaceutical, and food-grade applications

HighLo Pumps

Handles viscosities up to 100,000 cps

Stainless steel construction, easy cleaning

Control & Software

Laptop for easy controls
Recipe storage and recall
Industrial Controls
Fill Anything

Quality & Compliance

FDA-compliant materials
Industrial panel construction
Zero-waste cleaning cycles
Complete Bottling Solutions

Conveyor Bottling
Systems

High-speed inline bottling systems with integrated filling, capping, and sealing for production-scale operations.

Inline Conveyor Fillers

Continuous production lines with automatic bottle indexing, precision filling, and integrated quality control. Perfect for medium to high-volume production.

Speed: Up to 1800 bottles/hour
Accuracy: ±0.5%
Starting at: $14,000

Complete Packaging Lines

End-to-end bottling solutions including filling, capping, and sealing. Custom-configured for your specific production requirements.

Integration: Filling + Capping + Sealing
Control: Automation Direct, Siemens, AB
Starting at: $28,000

Conveyor System Advantages

Conveyor systems deliver unmatched efficiency and reliability for production-scale liquid filling operations.

Continuous Production

Non-stop operation with automatic bottle feeding, filling, and discharge for maximum throughput and minimal downtime.

Scalable Design

Modular construction allows easy expansion of conveyor length, addition of filling stations, and integration of downstream equipment.

Quality Assurance

Integrated inspection stations, reject mechanisms, and data logging ensure every bottle meets specifications before packaging.

High-Volume Solutions

Rotary Table
Filling Systems

High-speed rotary table fillers combining XYZ precision with continuous motion operation for production-scale liquid filling.

Continuous Motion Rotary

High-speed rotary table systems with continuous motion operation, servo-driven indexing, and multiple synchronized filling stations for maximum throughput.

Speed: 1800 bottles/hour
Stations: 1-6 fill stations
Accuracy: ±0.5%
Starting at: $28,000

Hybrid XYZ + Rotary

Advanced hybrid systems combining XYZ table flexibility with rotary speed. Perfect for high-mix production requiring frequent changeovers at high speeds.

Changeover: Tool-less in 5 min
Flexibility: Multiple products
Integration: Full automation
Starting at: $37,000

Rotary Table Advantages

Rotary table systems deliver the speed and efficiency of traditional rotary fillers while maintaining the precision and flexibility of XYZ table technology.

High Throughput

Continuous motion operation with multiple synchronized filling stations for maximum production capacity.

Flexible Design

Modular construction allows easy addition of filling stations and integration of additional processes.

Precision Filling

Servo-driven positioning and advanced pump technology ensure consistent, accurate fill volumes.

Technical Deep Dive

Tabletop Liquid Filling
Technology

Complete guide to tabletop liquid filling systems, from XYZ table technology to precision dispensing and automated production.

XYZ Table Technology Revolution

The Matrix XYZ tabletop filler represents a paradigm shift in liquid filling technology. Unlike traditional rotary or linear fillers, the XYZ table approach uses precise three-axis positioning to move bottles to fill nozzles, enabling unprecedented flexibility and accuracy. Rocky Mountain PLC pioneered this technology in Kentucky, combining years in the field engineering precision with American manufacturing reliability to create the industry standard for high-mix, mid-volume liquid filling.

How XYZ Table Technology Works

The XYZ table system operates on a simple but brilliant principle: instead of moving bottles to nozzles (like traditional fillers), the XYZ table moves nozzles to stationary bottles. This approach offers several critical advantages:

  • Tool-less changeover: Switch between bottle sizes and shapes in under 5 minutes
  • Perfect positioning: ±0.1mm accuracy ensures consistent fill levels
  • Flexible layouts: Add or remove nozzles as production needs change
  • Scalable design: Start with 1 nozzle, expand to 6 as needed
  • Reduced contamination: Peristaltic Pumps minimize product carryover
Kentucky Innovation

Developed and manufactured in Breeding, Kentucky, the Matrix XYZ filler has become the industry standard, with over 400 systems deployed worldwide and 95% customer retention rates.

Precision Dispensing Systems

Peristaltic Pump Technology
  • • Flow rates: 50-5,000 ml/min
  • • Accuracy: ±0.5% or better
  • • Viscosity range: 1-10,000 cps
  • • No product contamination
  • • Easy tube replacement

Ideal for pharmaceuticals, biologics, and shear-sensitive materials

HighLo Pump Systems
  • • Viscosity handling: Up to 100,000 cps
  • • Flow rates: 100-7,000 ml/min
  • • Stainless steel construction
  • • Handles thick products like lotions, gels, RTV

Perfect for creams, gels, pastes, and viscous pharmaceuticals

Control System Architecture

The Matrix XYZ filler and Bottling Solutions integrates advanced control systems for precise operation

  • Industrial Controls: Industrial-grade controls in every cabinet
  • Touchscreen HMI / Labtop: Intuitive operator interface with recipe management
  • Motion control: Servo/Stepper-driven XYZ positioning for sub-millimeter accuracy
  • Data logging:Optional complete production records and quality tracking

Bottle Handling & Positioning

Precise bottle positioning is critical for accurate filling. Our Dispensing Robots and Bottling Solutions uses advanced techniques to ensure perfect alignment:

Filling Solutions
  • • Highly Accurate Peristaltic Pumps
  • • Custom Bottle Trays
  • • Built and Engineered Right Here
  • • Real-time positioning adjustments
Limit Switch Positioning
  • • Mechanical positioning assurance
  • • Redundant positioning verification
  • • Error-proof bottle placement
  • • Consistent fill heights

Quality Control Integration

Built-in quality control ensures every fill meets specifications:

  • Flow verification: Flow Monitoring integration for fill accuracy
  • Vision inspection: Automated inspection for proper fill levels
  • Reject systems: Automatic removal of out-of-specification fills
Zero-Defect Manufacturing

Our integrated quality systems can eliminate most production defects through automated inspection and rejection.

ROI & Economic Benefits

The Matrix XYZ filler dispensing robots delivers significant economic benefits through improved efficiency and reduced costs:

5 min

Changeover time

±0.5%

Fill accuracy

90%

Reduction in product waste

1-3

Month ROI

Conveyor fillers and Rotory Fillers delivers significant economic benefits through improved efficiency and reduced costs:

5-15 min

Changeover time

±0.5%

Fill accuracy

90%

Reduction in product waste

3-12

Month ROI

Kentucky-Built Reliability

Local Manufacturing

Every filling machine is engineered and assembled in our Breeding, Kentucky facility using premium components and rigorous quality control.

Industry Standard

With over 400 systems deployed worldwide, the Matrix XYZ filler and dispensingrobots have become the industry standard for high-mix, liquid filling applications.

Rotary Table Integration

For high-volume production requirements, we can outfit Matrix XYZ fillers with rotary table systems that combine the precision of XYZ positioning with continuous motion operation. This hybrid approach delivers the best of both worlds: the flexibility of XYZ technology with the speed of rotary systems.

Rotary Table Advantages
  • • Continuous motion operation
  • • Higher throughput capabilities
  • • Reduced indexing time
  • • Synchronized filling stations
  • • Compact footprint for multiple nozzles
Hybrid XYZ + Rotary
  • • XYZ precision with rotary speed
  • • Tool-less changeover maintained
  • • Flexible nozzle configurations
  • • Servo-driven rotary indexing
  • • Vision-guided bottle positioning
Rotary Table Applications

Ideal for applications requiring fast filling with multiple fill stations, with few mechanical changeovers.

Ready to Automate
Your Filling Process?

Get a custom quote for your Matrix filler. Our Kentucky team will design the perfect system for your specific application.